E Bike Battery Pack(Electric Bicycle Battery Pack)

Custom Battery Solutions for Every Ride!
Electric bike for battery applications
At Vodno, we believe your e-bike should keep up with your life. That's why we engineer battery packs that combine high energy density, intelligent protection, and rigorous safety testing.
Whether you're commuting through city streets, exploring mountain trails, or running cargo deliveries, our NCM and LFP battery options are built to deliver consistent power when you need it most.
The following comparison highlights the key differences between NCM and LFP batteries to help match the battery solution to different riding and application requirements.
 

NCM vs LFP

Feature NCM LFP
Energy Density Higher — lighter weight Lower — heavier for same capacity
Cycle Life ~1,200–1,800 cycles ~2,000–3,000 cycles
Cold Weather Performance Better — retains more capacity in winter Lower — reduced range below 0°C
Thermal Safety Higher risk of thermal runaway Excellent thermal stability
Best For Commuters, eMTB, removable batteries Cargo bikes, fleet/sharing, hot climates
Typical Use Case EU EPAC 36V / US Class 1-3 Cargo bike, commercial fleet
 
E-Bike Battery Types

Estimated Range

Estimated E-Bike battery range varies based on rider weight, terrain, temperature, assist level, and tire pressure.
Market Voltage Capacity Energy (Wh) Estimated Range* Best For
EU EPAC 36V 10.4Ah ~375Wh 30–45 km City commuting
EU EPAC 36V 14Ah ~504Wh 45–65 km Daily commute + errands
US Class 1-2 48V 10.4Ah ~500Wh 30–40 miles Light city use
US Class 2-3 48V 14Ah ~672Wh 40–55 miles Commuting + hills
US eMTB 48V 15Ah+ ~720Wh+ 50+ miles Off-road, long range

E-BIKE BATTERY CELL SELECTION

Cell Options

  • Premium domestic branded cells
  • Original imported cells
  • Options for different budget requirements
  • Options for different performance requirements
  • Suitable for global e-bike applications

Cell Chemistry

  • NCM cells for higher energy density
  • LFP cells for longer cycle life
  • Selection based on riding scenarios
  • Consideration of thermal performance and operating conditions
  • Matched to specific e-bike applications

Technical Matching

  • Matched according to motor power
  • Based on controller parameters
  • Consideration of actual riding conditions
  • Cell specifications matched to battery requirements
  • Designed for stable power output and equipment compatibility

Custom Cell Selection

  • One-stop cell customization and matching service
  • 100% brand-new Grade A cells
  • Cell selection for different e-bike models
  • Supports customized battery pack development
  • Designed for cycle life and overall battery performance

BATTERY REQUIREMENTS

A reliable e-bike battery pack requires suitable cells, intelligent BMS protection, durable housing, strict electrical testing, and complete traceability. Each pack is designed to meet safety, performance, transportation, and regulatory requirements for e-bike applications.
Requirement EU (EPAC) US
Max Motor Power 250W continuous 750W (federal)
Max Assist Speed 25 km/h 20 mph (Class 1-2) / 28 mph (Class 3)
Standard Voltage 36V (primary) 48V (primary)
Key Certifications EN15194, EN50604-1, UN38.3 UL2271, UL2849, UN38.3
Transportation UN38.3 required UN38.3 required
Battery Regulation EU 2023/1542 (battery passport, carbon footprint) State-specific rules (e.g., NYC LL39)

CUSTOM E-BIKE BATTERY PACK

Our custom e-bike battery pack service is designed around the specific installation and structural requirements of different e-bike models. Battery pack dimensions, shape, mounting structure, and IP waterproof rating can be customized according to the frame battery compartment and product design requirements.
Each battery pack uses high-precision spot welding for strong electrical connections, high conductivity, and resistance to shock and vibration. The housing and internal structure are developed to support secure installation, stable operation, and reliable integration with the e-bike frame.
Custom e-bike battery pack installation 01 Custom e-bike battery pack installation 02
E-Bike Battery Installation & Assembly
Custom e-bike battery pack product 01 Custom e-bike battery pack product 02
Custom E-Bike Battery Packs

ADVANTAGE

Our e-bike battery solutions combine reliable power, intelligent protection, flexible customization, and strict quality control to meet the needs of different e-bike applications.

WHAT DOES IT BRING YOU?

Finding the right e-bike battery supplier can be challenging when battery performance, cell quality, BMS protection, and pack integration all need to work together. A reliable battery solution requires more than a pack that can charge and discharge. Cell selection, electrical protection, housing design, manufacturing quality, and testing must all match the specific e-bike application.
With customized cell matching, battery housing development, precision spot welding, intelligent BMS protection, and strict testing, we help e-bike manufacturers, distributors, and brands develop battery packs that meet their specific performance and integration requirements.

For different e-bike applications, we

  • Match NCM or LFP cells according to motor power, controller parameters, and riding scenarios
  • Customize battery dimensions, housing shape, mounting structure, and IP waterproof rating
  • Use high-precision spot welding to support stable electrical connections and vibration resistance

Our Services

  • New Grade A cells with cell selection and matching support
  • Intelligent BMS with temperature monitoring and multiple protection functions
  • 100% electrical testing and unique serial number traceability
  • Certification, MSDS, and batch test documentation
  • Customized battery solutions for global e-bike manufacturers, distributors, and brands

Building e-bike battery solutions around your application, specifications, and integration requirements.

CUSTOMER CASE

CUSTOMER REVIEWS

We asked our customers about their impressions and experiences with Vodno. They have answered!
Warren, Product Designer

Warren, Product Designer

From a trading company based in Australia

We have worked with Vodno for five years, and the quality of the product and customer service has been fantastic. We have made several custom Li-NMC packs and Vodno has done a great job designing, getting certifications, and producing the pack s.
Warren, Product Designer

Warren, Product Designer

From a trading company based in Australia

We have worked with Vodno for five years, and the quality of the product and customer service has been fantastic. We have made several custom Li-NMC packs and Vodno has done a great job designing, getting certifications, and producing the pack s.
Warren, Product Designer

Warren, Product Designer

From a trading company based in Australia

We have worked with Vodno for five years, and the quality of the product and customer service has been fantastic. We have made several custom Li-NMC packs and Vodno has done a great job designing, getting certifications, and producing the pack s.
 
 
 

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